# Digital Fabrication

3D printing, laser cutting and CNC.

# Overview

What the area is for, equipment at a glance and who the Area Champion is.

# Digital Fabrication Overview

Digital Fabrication covers the machines that turn a computer design into a physical part: **3D printers**, the **laser cutter** and **CNC**. The 3D printers live in the print lab; the laser and CNC are in the laser/CNC shop.

3D printing and laser cutting are **self-serve once you have been trained**.

## Equipment at a glance

The current list of equipment, with locations and which machines need training, is in **Atlas**: https://atlas.waukeshamakers.com.

The 3D printers with maintenance pages in this book are:

- Original Prusa MK4
- Original Prusa i3 MK3S+
- Bambu Lab X1 Carbon with AMS 2 Pro and AMS
- Anycubic Kobra 2 Max

## Pages in this book

- **Digital Fabrication: Fusion 360 Cheat Sheet**: the basics of designing parts in Fusion 360
- **Digital Fabrication: Laser Cutter**
- **Digital Fabrication: Laser-Safe and Prohibited Materials**
- Maintenance checklists for each 3D printer in the **Maintenance** chapter

## Before you work here

- **Get trained** on each machine before you use it. See **Training and Certification: How Certification Works**, and check your certifications in Journeyman at https://journeyman.waukeshamakers.com.
- **Never leave the laser unattended** while it is running.
- **Only cut approved materials** on the laser. See **Digital Fabrication: Laser-Safe and Prohibited Materials**.
- **Fumes.** See **Shop Safety: Air Quality**.
- **Inspect before use.** See **Training and Certification: Pre-Use Inspection**. If a printer or the laser is not working right, tag it and report it: see **Shop Safety: Tagging a Tool Out of Service and Reporting It**.

<p class="callout warning">To be confirmed: whether members supply their own filament and laser stock or the shop provides some, and how members send jobs to the printers. See also **Facility Operations: Consumables**.</p>

## Learning to design

New to 3D design? The **Fusion 360 Basics** class walks you through your first model. The class outline and handout are in **Classes and Instructors: Fusion 360 Basics**, and the cheat sheet is in this book.

## Area Champion

<p class="callout warning">To be confirmed: who the Digital Fabrication Area Champion is and how to reach them. See **Volunteer Runbooks: Area Champions** for what Area Champions do.</p>

# Fusion 360 Cheat Sheet

A quick reference for designing parts in Autodesk Fusion 360. This is the handout from the **Fusion 360 Basics** class; see **Classes and Instructors: Fusion 360 Basics** for the class itself.

## The core workflow

This is the process you will repeat for almost everything you build:

1. **Sketch** a 2D shape on a plane or face.
2. **Extrude** it into 3D (add material).
3. **Sketch** on a face of your 3D object.
4. **Cut** to remove material (extrude inward).
5. **Fillet** to round edges and finish.
6. Repeat steps 3 to 5 to add detail.

## Keyboard shortcuts

| Shortcut | Action |
|---|---|
| **S** | Search bar (find any tool by name) |
| **L** | Line |
| **C** | Circle |
| **R** | Rectangle |
| **D** | Sketch Dimension |
| **E** | Extrude |
| **F** | Fillet |
| **Q** | Push/Pull |
| **M** | Move/Copy |
| **Ctrl+Z / Cmd+Z** | Undo |

**Tip:** press **S** and type the name of any tool. It is the fastest way to find anything.

## Mouse navigation

| Action | Control |
|---|---|
| **Orbit** | Middle mouse button |
| **Pan** | Shift + middle mouse button |
| **Zoom** | Scroll wheel |
| **Reset view** | Click the house icon on the view cube (top right) |

## Practice project: phone stand

The class project. Dimensions are included so you can rebuild it at home.

### Step 1: Base

1. **Create Sketch** on the XZ plane (the floor).
2. Draw a **Rectangle**: 70 mm x 80 mm.
3. **Finish Sketch**.
4. **Extrude** (Symmetric): 10 mm.

### Step 2: Back support

1. **Create Sketch** on the back face (the 70 mm x 10 mm face).
2. Draw a **Rectangle** from the top-left corner: 70 mm wide x 60 mm tall.
3. **Finish Sketch**.
4. **Extrude**: 10 mm (away from the base).

### Step 3: Phone slot

1. **Create Sketch** on the top face of the base.
2. Draw a **Rectangle**: 50 mm x 4 mm, positioned 5 mm from the back wall.
3. **Finish Sketch**.
4. **Extrude** as **Cut**: -8 mm (leaves a 2 mm floor).

### Step 4: Fillet

1. Select **Fillet** (or press **F**).
2. Click the top edges of the back support; radius **5 mm**.
3. Optionally fillet the bottom edges of the base: **3 mm**.

### Dimensions reference

| Feature | Size |
|---|---|
| Base | 70 x 80 x 10 mm |
| Back support | 70 x 60 x 10 mm |
| Phone slot | 50 x 4 mm, 8 mm deep cut |
| Fillets | 5 mm (top), 3 mm (bottom) |

## Stuck? Check here first

| Problem | Fix |
|---|---|
| Can't see my sketch | Click the **Home** icon on the view cube |
| Extrude is grayed out | Click **Finish Sketch** first |
| Extrude didn't cut | Undo, redo the extrude, and change Operation to **Cut** |
| Sketch lines are still blue | Add dimensions to fully constrain the sketch (it still works if you don't) |
| Can't select a face | Zoom in and hover until the *face* highlights, not an edge |
| Model disappeared | Check the eye icons in the Browser panel (left side) |

## What to learn next

1. **Components:** organizing multi-part models.
2. **User Parameters:** named variables for dimensions.
3. **Patterns:** repeating features in circles or grids.
4. **STL Export:** File, Export, STL, so you can 3D print your design.

## Resources

- **Product Design Online** (YouTube): beginner-friendly Fusion 360 tutorials.
- **r/Fusion360**: a Reddit community for questions and inspiration.
- **The makerspace:** come in and practice, and ask in #general on Discord if you get stuck.

# Equipment SOPs

One page per tool. Reading an SOP does not replace training or certification.

# Laser Cutter

<p class="callout warning">Reading this page does not replace training. You must be checked off on this tool before using it.</p>

The laser cuts and engraves sheet materials using a focused beam. It is self-serve once you have been trained.

<p class="callout warning">To be confirmed: the full operating procedure (model, startup, focusing, job setup, ventilation, shutdown). Only the rules below are sourced so far. The machine's details are in Atlas: https://atlas.waukeshamakers.com.</p>

## Certification required

Yes. See **Training and Certification: How Certification Works**.

## The rule posted on the machine

**Never leave the laser unattended while it is running.** Stay with the machine for the whole job, watching it, not just in the room. Lasers can set the material on fire, and a small flare-up becomes a real fire within seconds when nobody is watching. If you need to step away, pause or stop the job first.

## Before you start

- Do the general checks in **Training and Certification: Pre-Use Inspection**.
- **Check your material.** Only cut materials on the approved list, and never cut anything you cannot identify. See **Digital Fabrication: Laser-Safe and Prohibited Materials**.
- Make sure the exhaust or filtration is running. See **Shop Safety: Air Quality**.
- Know where the nearest fire extinguisher is. See **Shop Safety: Fire Safety and Hot Work**.
- Clear scraps and leftover pieces out of the bed.

## While it runs

- Watch for flames. A brief flicker at the cut point can be normal; sustained flame is not. Stop the job if flames persist.
- Do not open the lid or defeat any interlock while the laser is firing.

## When you are done

- Wait for the smoke to clear before opening the lid.
- Remove your parts and all scraps from the bed. Small scraps left behind are a fire hazard for the next job.
- Report any problem; see **Shop Safety: Tagging a Tool Out of Service and Reporting It**.

# Maintenance

Routine maintenance procedures and checklists.

# Prusa MK4 Maintenance

Regular maintenance checklist for the **Original Prusa MK4** (Nextruder). It follows Prusa's own guide: [Regular printer maintenance (MK4/S, MK3.9/S)](https://help.prusa3d.com/article/regular-printer-maintenance-mk4-s-mk3-9-s_419000).

## How often

| Interval | What |
|---|---|
| Before every print | Some items; see Prusa's guide linked above |
| Every 200 print hours | Axes (rods and bearings), belts, fans and the Nextruder (sections 2 to 8) |
| Yearly, or every 600 to 800 print hours | Electronics check (section 9) |

## Supplies

- Prusa Lubricant ([Prusa Lubricant Applicator Set](https://www.prusa3d.com/product/prusa-lubricant-applicator-set-5g/))
- Isopropyl alcohol (IPA) and paper towels
- Compressed air, small brass brush, tweezers, toothpick
- Allen keys, needle-nose pliers
- Acetone (Smooth PEI sheet only)

<p class="callout danger">Do not lubricate the Z-axis lead screws or trapezoid nuts. Do not open the Nextruder gearbox unless Prusa support asks you to; the primary gear and idler bearings need no lubricant.</p>

## 1. Before you start

- Note the print hours and firmware version so they can be logged with the maintenance.
- Unload filament.
- Clear any maintenance warning on the screen and note what it said ([Maintenance warning reference](https://help.prusa3d.com/article/maintenance-warning-31117-core-one-26117-mk4s-13117-mk4-27117-mk3-9s-21117-mk3-9-28117-mk3-5s-23117-mk3-5_862005)).

## 2. General cleaning and hotend

- Brush or vacuum debris from the frame and under the heatbed.
- Heat the nozzle to 250 °C for 3 to 5 minutes, then scrub old plastic off with a brass brush. Keep the brush off the hotend cables.
- Let it cool for about 10 minutes, and confirm the temperature on the display before touching it.

## 3. Hotend thumb screws and nozzle seating (printer off and cold)

- Hand-tighten the hotend thumb screws (no tools).
- Confirm the nozzle has **no vertical play** and the heater block **does not rotate**.
- If a Nozzle Adapter is installed, confirm the nozzle is not lowered or loose ([Nextruder V6 Nozzle Adapter](https://help.prusa3d.com/article/installing-or-changing-the-nextruder-v6-nozzle-adapter_823792)).

## 4. Smooth rods and bearings (X, Y, Z)

- Roll each rod between your fingers to feel for grooves or scratches.
- Wipe each rod clean with a paper towel.
- Apply a small amount of Prusa Lubricant and run each axis end to end several times.
- Only if an axis still feels rough: remove the bearings, clean them with IPA, and regrease the inside with a small amount of Prusa Lubricant. A printable [LM8UU bearing greasing adaptor](https://www.printables.com/model/32359-prusa-lubricant-lm8uu-adaptor-bearing-pacifier) makes this easier.

## 5. Belts and pulleys

- Remove debris around the pulleys and belts.
- Confirm each pulley set screw is tight on the **flat** of the motor shaft.
- Pluck the X and Y belts: they should give a low bass note.
- Measure and adjust tension per [Adjusting belt tension (MK4/S, MK3.9/S, MK3.5/S, MK3/S/+)](https://help.prusa3d.com/article/adjusting-belt-tension-mk4-s-mk3-9-s-mk3-5-s-mk3-s_112380), which covers the frequency method used on the MK4. Note the upper, lower and Y readings.

## 6. Fans

- Hold each propeller still and blow it out with compressed air. Never blow air into a running or free-spinning fan.
- Remove plastic threads with tweezers.
- Never bypass the fan RPM check. A slow fan throws an error on purpose.

## 7. Nextruder (drive gear area)

- Lift the idler nut and swing the idler out.
- Clear filament dust from the primary gear grooves through the side access hole (compressed air, brass brush or toothpick).
- Close the idler and reset the tension.
- If extrusion or hotend problems persist, see [Changing or replacing the Nextruder hotend](https://help.prusa3d.com/article/changing-or-replacing-the-nextruder-hotend_768975) and [How to rebuild the Nextruder hotend](https://help.prusa3d.com/guide/how-to-rebuild-the-nextruder-hotend_1080488).

## 8. Print sheets

- Clean each sheet with IPA; use dish soap and warm water for a deeper clean ([Print surface preparation](https://help.prusa3d.com/article/print-surface-preparation_686951)).
- Acetone only on the **Smooth** sheet, never on Textured or Satin. Never use alcohol or acetone on the PA Nylon sheet ([Flexible steel sheets guidepost](https://help.prusa3d.com/article/flexible-steel-sheets-guidepost_2195)).

## 9. Electronics (yearly, or every 600 to 800 hours)

- **Power off and unplug** the printer.
- Check and reseat the connectors on the xBuddy board, Loveboard, heatbed, PSU and xLCD.
- Confirm screw-terminal connectors are fully tight.
- For Molex connectors, press the latch before pulling.

## 10. Firmware

- Update to the latest stable MK4 firmware if it is behind (download from Prusa's MK4 firmware page; install from a USB drive).

## 11. Recalibrate

- Run **Selftest / Calibrations & Tests** from the printer menu.
- Run the **Loadcell Test** (**Control > Calibration & Tests > Loadcell Test**). If it fails, see [Loadcell troubleshooting](https://help.prusa3d.com/article/loadcell-troubleshooting_815397); overtightened Nextruder bolts are a common cause.
- Confirm **Input Shaper** is enabled and that the slicer uses the Input Shaper profile ([Input Shaper article](https://help.prusa3d.com/article/input-shaper-core-one-mk4-s-mk3-9-s-mk3-5-s-xl-mini_451816)).
- Print a small test part. The first layer is auto-calibrated by mesh bed leveling through the load cell, so just inspect it.

## Afterwards

Record anything you found, what you did about it, and whether follow-up is needed. If the printer is not safe to use, tag it out of service: see **Shop Safety: Tagging a Tool Out of Service and Reporting It**.

# Prusa MK3S+ Maintenance

Regular maintenance checklist for the **Original Prusa i3 MK3S+**. If there is more than one MK3S+, go through the whole checklist for each printer. It follows Prusa's own guide: [i3 Printer Regular Maintenance](https://help.prusa3d.com/en/article/i3-printers-regular-maintenance_2072).

## How often

| Interval | What |
|---|---|
| Every couple hundred print hours | Cleaning, axes, belts, extruder, fans, sheets (sections 2 to 7) |
| Every 600 to 800 print hours, or at least yearly | Electronics check (section 8) |

## Supplies

- Prusa Lubricant ([Prusa Lubricant Applicator Set](https://www.prusa3d.com/product/prusa-lubricant-applicator-set-5g/)). Acceptable alternatives per Prusa: Super Lube synthetic grease, GLEIT-µ HF 400, Mogul LV 2-EP. Avoid very high viscosity grease.
- Isopropyl alcohol (IPA) and paper towels
- Compressed air, small brass brush, tweezers, cotton swabs
- Allen keys, needle-nose pliers
- Acetone (Smooth PEI sheet only)

<p class="callout danger">Do not lubricate the Z-axis lead screws or trapezoid nuts. Prusa explicitly warns against this.</p>

## 1. Before you start

- Note the print hours from **LCD > Statistics**.
- Unload filament.
- Note the firmware version under **LCD > Support** (you will compare it in step 10).

## 2. General cleaning

- Brush or vacuum filament bits, dust and broken supports from the frame and under the heatbed.
- Heat the nozzle and brush off old plastic with a brass brush. Keep the brush off the thermistor and heater wires.

## 3. Smooth rods and bearings (X, Y, Z)

- Roll each smooth rod between your fingers and feel for grooves or scratches. Note any damaged rods.
- Wipe each rod clean with a dry paper towel.
- Apply a thin film of Prusa Lubricant to each rod and run the axis end to end several times ([Prusa maintenance tips guide](https://help.prusa3d.com/guide/maintenance-tips_23200)).
- If an axis still feels rough, remove the bearings, clean them with IPA, and grease the inside with a pea-sized amount ([bearing maintenance article](https://help.prusa3d.com/article/sVQHD6vtfm-bearings-maintenance)).
- Check that the X-carriage-back screws and Y-bearing U-bolts are snug but **not overtightened**. Overtightening deforms the bearings and scratches the rods.

## 4. Belts and pulleys

- Clear debris from the belt pulleys and idlers.
- Confirm each pulley grub screw is tight against the **flat** of its motor shaft.
- Pluck the X and Y belts: they should give a low bass note.
- Check **LCD > Support > Belt status**. Target values are **260 to 290**.
- Adjust if out of range: [Adjusting belt tension (MK4/S, MK3.9/S, MK3.5/S, MK3/S/+)](https://help.prusa3d.com/article/adjusting-belt-tension-mk4-s-mk3-9-s-mk3-5-s-mk3-s_112380).

## 5. Extruder (Bondtech gears and idler)

- Open the idler door (one screw on the MK3S+).
- Cover the PTFE tube entry with a cotton swab, then clean both Bondtech gears with a brass brush, rotating a few degrees at a time through a full turn. Blow out the debris.
- Verify the drive gear is aligned with the filament path and its grub screw is tight ([Checking/re-aligning the Bondtech gear](https://help.prusa3d.com/article/checking-re-aligning-the-bondtech-gear-mk3-5-s-mk3s-mk2-5s_133176)).
- Confirm the idler shaft and bearing spin freely.
- Optional: a tiny amount of non-oil grease on the **outward-facing gear teeth only**. Keep it off anything that touches filament.
- Check idler screw tension: the head should be roughly flush with the extruder plastic ([Idler screw tension](https://help.prusa3d.com/article/idler-screw-tension_177367)).

## 6. Fans

- Hold each propeller still and blow out dust with compressed air. Never spin a fan with air.
- Remove plastic strings with tweezers.
- Confirm the hotend fan and the print (part cooling) fan both spin freely by hand.

## 7. Print sheets

- Clean each steel sheet with IPA; use dish soap and warm water for a deeper clean.
- Acetone only on the **Smooth** PEI sheet, never on Textured or Satin ([Flexible steel sheets guidepost](https://help.prusa3d.com/article/flexible-steel-sheets-guidepost_2195)).
- Note any sheets with gouges or worn coating.

## 8. Electronics (every 600 to 800 hours, or at least yearly)

- **Power off and unplug** the printer.
- Inspect cables for pinching, rubbing or worn insulation, especially the heatbed cable bundle.
- Blow dust out of the Einsy electronics enclosure.
- Gently tug-test the PSU and heatbed power connectors, and retighten any terminal screws that move ([Einsy RAMBo wiring reference](https://help.prusa3d.com/article/einsy-rambo-electronics-wiring-mk3-mk3s-mk3s_2107)).

## 9. Nozzle

- Inspect the nozzle for wear (rounded tip, enlarged hole) or damage.
- Replace it only if print quality stays poor after everything above ([Changing or replacing the nozzle](https://help.prusa3d.com/article/changing-or-replacing-the-nozzle-mk2-5-s-mk3-s-mk3-5-s_2069)).

## 10. Firmware and slicer

- Update to the latest stable MK3S+ firmware if it is behind ([How to update firmware MK3S+](https://help.prusa3d.com/article/how-to-update-firmware-mk3s-mk3s-mk3_2227)).
- Confirm the shop computers have a current [PrusaSlicer](https://help.prusa3d.com/article/install-prusaslicer_1903).

## 11. Recalibrate

Prusa recommends recalibrating after maintenance.

- Run **Selftest** from **LCD > Calibration** (fans, axes, heaters).
- Run **XYZ calibration** if bearings, rods or the frame were disturbed ([XYZ calibration MK3/MK3S](https://help.prusa3d.com/article/xyz-calibration-mk3-and-mk3s_112351)). If the nozzle catches the paper, the SuperPINDA may need to be lowered slightly.
- Run **First layer calibration** and set Live Z for each sheet in use ([Basic calibration articles](https://help.prusa3d.com/category/basic-calibration_228)).
- Print a small test part and inspect the first layer.

## Afterwards

Record anything you found, what you did about it, and whether follow-up is needed. If the printer is not safe to use, tag it out of service: see **Shop Safety: Tagging a Tool Out of Service and Reporting It**.

# Bambu Lab X1C and AMS Maintenance

Maintenance checklist for the **Bambu Lab X1 Carbon** printer and its two filament units, the **AMS 2 Pro** and the original **AMS (Gen 1)**. It follows Bambu Lab's guides:

- [Bambu Wiki: X1 Basic Maintenance](https://wiki.bambulab.com/en/x1/maintenance/basic-maintenance)
- [Bambu Wiki: AMS Basic Maintenance](https://wiki.bambulab.com/en/ams/maintenance/basic-maintenance)
- [Bambu Wiki: AMS 2 Pro hub](https://wiki.bambulab.com/en/ams-2-pro)
- [X1 Series Regular Maintenance Manual (ManualsLib copy)](https://www.manualslib.com/manual/4059891/Bambu-Lab-X1-Series.html)

## How often

| Interval | What |
|---|---|
| Every 3 to 5 days if ABS is printed often | Clean the Micro Lidar window |
| Every 2 weeks | Check AMS desiccant and humidity |
| Monthly (every 5 rolls if printing ABS/ASA) | Clean carbon rods and re-tension belts |
| Every 2 months (monthly with abrasive filaments) | Replace AMS PTFE tubes |
| Every 3 months | Grease Z lead screws; replace the activated carbon filter under heavy use |
| As needed | Nozzle wiper, nozzle, silicone sock, build plates |

## Supplies

- IPA (90% or stronger) and lint-free or microfiber cloths
- Grease for the Z lead screws (Bambu suggests Super Lube 92003 or Lucas 10533, or the grease from the Bambu accessory box)
- H2.0 hex key and the X1 accessory box tools
- Compressed air, brass brush, tweezers
- Spare nozzle wiper, spare PTFE tube (4 mm OD), fresh desiccant if available

<p class="callout danger">Do NOT grease the X-axis carbon rods. Grease causes abnormal resistance and makes cleaning harder; the bearings are self-lubricating. Power off and unplug the printer before any mechanical work.</p>

## X1C printer

### 1. Before you start

- Unload filament from the AMS units.
- Note the firmware versions (printer, AMS 2 Pro, AMS) in Bambu Studio or Bambu Handy.

### 2. General cleaning

- Vacuum or brush debris from the chamber floor, bed area and purge chute.
- Empty and clean the purge waste bin area.

### 3. Carbon rods and belt tension (do these together)

Procedure: [Bambu Wiki: Carbon rods clearance and cleaning](https://wiki.bambulab.com/en/general/carbon-rods-clearance)

- Loosen (do not remove) the four belt tensioner screws at the back of the printer.
- Press on the belts next to the toolhead and confirm the tensioners move.
- Wipe each X-axis carbon rod with IPA on a lint-free cloth. Repeat 2 to 3 times until the cloth comes away clean.
- Move the toolhead to the center of the build area and retighten the tensioner screws. This re-tensions the belts.
- With the printer off, move the toolhead by hand from corner to corner. Motion should be smooth with no grinding.

### 4. Z-axis lead screws (every 3 months)

- Wipe dust and plastic off all three Z lead screws.
- With the bed homed (at the top), apply a **thin** coat of grease.
- Lower the bed, apply another thin coat, and home again. Repeat a few cycles to spread it.
- Wipe off excess grease that builds up near the lead screw nuts. Too little is better than too much.

### 5. Nozzle wiper

- Check the wiper for filament debris and a damaged PTFE side. It must sit horizontal.
- Replace it if the plastic structure is deformed or cracked, or if it slips ([Bambu nozzle wiper part](https://us.store.bambulab.com/products/nozzle-wiper-x1-p1-series)).

### 6. Hotend and extruder

- Heat the nozzle and brush residue off the nozzle and heater block. Inspect the silicone sock and replace it if torn.
- Do a cold pull if there are any signs of partial clogging (see the X1 nozzle clog troubleshooting page on the [Bambu Wiki](https://wiki.bambulab.com/en/x1)).
- Inspect the nozzle tip for wear, especially if carbon fiber or glow-in-the-dark filaments have been run on the stock nozzle.
- Open the extruder idler and brush filament dust from the drive gears.

### 7. Micro Lidar

- Clean the Lidar window with IPA on a microfiber cloth.

### 8. Activated carbon filter and fans

- Check the carbon filter. Replace it about every 3 months under heavy use ([Bambu Wiki: Replace the activated carbon air filter](https://wiki.bambulab.com/en/x1/maintenance/replace-carbon-filter)).
- Blow dust out of the part cooling fan, auxiliary fan and chamber fan. Hold the blades still.

### 9. Build plates

- Wash each plate with warm water and dish soap, and dry it fully.
- Note any worn or scratched plates.

### 10. Cables and PTFE path

- Check the toolhead cable and flat ribbon cable for kinks or wear.
- Inspect the PTFE tube from the AMS hub to the toolhead for wear or kinks.

## AMS 2 Pro and AMS (Gen 1)

### 11. PTFE tubes

- Inspect all AMS PTFE tubes (slot to hub, and hub to printer) for wear grooves, kinks or loose ends.
- Replace them about every 2 months under normal use, or monthly if printing abrasive filaments (carbon fiber, glow-in-the-dark).
- Confirm every tube is fully seated in its connector.

### 12. Feeders and filament path

- Remove any broken filament pieces from the feeders and hub. Pushing a good, non-brittle piece of filament through the first-stage feeder pushes debris out.
- Check the feeding funnels for wear. Replace them if badly worn and causing feed or retract errors.
- **AMS 2 Pro:** clean the filament hub per Bambu's hub cleaning guide ([AMS 2 Pro hub](https://wiki.bambulab.com/en/ams-2-pro)). If a feeder needs replacing: [Replace feeder unit](https://wiki.bambulab.com/en/ams-2-pro/maintenance/replace-feeder-unit).
- **AMS Gen 1:** check that the spool rollers and support shafts spin freely, and clean dust off the rollers.

### 13. Desiccant and humidity

- Check the desiccant and humidity indicator in both AMS units. Dry or replace the desiccant as needed.
- Confirm the lids seal.

### 14. AMS test

- Load one spool in each slot of both units and run a load and unload on every slot.
- Run a short multi-material print that pulls from both AMS units.

## 15. Recalibrate the X1C

- Power on and run the full **Calibration** from the printer screen (bed leveling, vibration compensation, motor noise cancellation, Micro Lidar).
- Update firmware for the printer and both AMS units if they are behind.
- Print a small test part and inspect the first layer.

## Afterwards

Record anything you found, what you did about it, and whether follow-up is needed. If the printer is not safe to use, tag it out of service: see **Shop Safety: Tagging a Tool Out of Service and Reporting It**.

# Anycubic Kobra 2 Max Maintenance

Maintenance and troubleshooting checklist for the **Anycubic Kobra 2 Max** (V-wheel gantry, belt tensioner knobs, auto leveling). Sources:

- [Anycubic Wiki: Kobra 2 Max Leveling Calibration Guide](https://wiki.anycubic.com/en/fdm-3d-printer/kobra-2-max/kobra-2-max-leveling-calibration-guide)
- [Anycubic Wiki: Kobra 2 Series Quick Start Guide](https://wiki.anycubic.com/en/fdm-3d-printer/kobra-2-max/quick-start-guide)
- [Anycubic Wiki: Firmware update log](https://wiki.anycubic.com/en/home/update-log)

<p class="callout info">History: this checklist was first written to bring this printer back into service, so it starts with a diagnosis step. Use that step whenever the printer is acting up; otherwise follow the routine schedule.</p>

<p class="callout warning">Confirm the model on the label on the back. This page is for the <strong>Kobra 2 Max</strong>. The older original Kobra Max is mechanically similar but its menus differ; see <a href="https://store.anycubic.com/blogs/3d-printing-guides/how-to-replace-hot-end-of-anycubic-kobra-max">Anycubic: Kobra Max hot end replacement</a>.</p>

## Routine schedule

| Interval | Task |
|---|---|
| Before each print | Clean the bed; check the nozzle for buildup |
| Monthly | Check eccentric nuts and belt tension; clean the V-slots |
| Every 3 months | Grease the Z lead screws; clean the extruder gears; blow out the fans |
| As needed | Nozzle replacement; firmware updates |

## Supplies

- Open-end wrenches (for the eccentric nuts), hex keys
- Isopropyl alcohol (IPA) and paper towels
- Light machine grease for the Z lead screws (PTFE-based, for example Super Lube)
- Compressed air, brass brush
- Spare nozzle (check the fit: Kobra 2 nozzles differ from standard Volcano nozzles), USB drive or SD card for firmware
- Known-good PLA

## 1. Diagnose (when something is wrong)

- Write down the symptom: will not power on, heater or thermistor error, leveling failure, poor prints, clog.
- Power on and note any error message.
- Heater or thermistor (NTC) errors usually mean a loose cable or a failed part. Reseat the connectors first (see the troubleshooting section of the [Quick Start Guide](https://wiki.anycubic.com/en/fdm-3d-printer/kobra-2-max/quick-start-guide)).

## 2. Power off, unplug and clean

- Remove debris from the frame, bed and V-slot extrusions.
- Wipe the V-slot channels so the wheels roll on clean aluminum.

## 3. Frame and fasteners

- Check that the gantry uprights are square to the base and all frame bolts are tight.
- Shake the print head and the bed by hand to find any wobble.

## 4. V-wheels and eccentric nuts

Loose or worn wheels are the most common cause of Kobra problems.

- Lower the X-axis module (pull the belt) and check the Z-axis V-wheels for slipping.
- For any loose carriage (Z, X print head, Y bed), turn its eccentric nut with an open-end wrench in **small** steps until the wheel just stops spinning freely under your finger, without binding.
- Every wheel should touch the extrusion; none should be so tight that it flat-spots.
- Look for cracked, flat-spotted or worn wheels and report them for replacement.

## 5. Belts

- Inspect the X and Y belts for fraying or missing teeth.
- Anycubic's method: turn the X/Y tensioner knob **fully clockwise**, then back it off **two turns** counterclockwise.
- Confirm the pulley grub screws are tight on the motor shafts.

## 6. Z-axis lead screws

- Wipe the lead screws clean.
- Apply a thin coat of light grease, run Z up and down to spread it, and wipe off the excess.
- Confirm both Z sides move together, so the gantry stays level.

## 7. Extruder and hotend

- Heat the nozzle and brush off old plastic.
- Open the extruder and clean filament dust from the drive gears.
- Do a cold pull, or replace the nozzle, if extrusion is weak or blocked.
- Check the heater cartridge and thermistor wires at the hotend for damage.

## 8. Fans and wiring

- Blow out the hotend and part cooling fans. Hold the blades still.
- Inspect the print head cable and bed cable for wear at the bend points.
- With the printer unplugged, reseat the main board connectors (heater, thermistor, motors, endstops and probe).

## 9. Bed surface

- Clean the PEI spring steel sheet with IPA, or dish soap and water if needed.
- Clean debris off the bed underside and the magnet surface.

## 10. Firmware

- Check the installed version against the [Anycubic update log](https://wiki.anycubic.com/en/home/update-log) and the Kobra 2 Max firmware page. Only flash official Kobra 2 Max firmware.

## 11. Calibration

Per the [Anycubic leveling calibration guide](https://wiki.anycubic.com/en/fdm-3d-printer/kobra-2-max/kobra-2-max-leveling-calibration-guide):

- **Position calibration:** Tools > Control > Module Calibration > Position Calibration. Jog the nozzle to the center of the calibration module, then save.
- **Auto leveling:** Tools > Control > Auto Leveling, with the bed heated.
- **Z-offset:** print a first-layer test and adjust the Z-offset until the line is slightly squished.
- Print a small test part.

## 12. If it still will not level or print

- Re-check the eccentric nuts and belts (sections 4 and 5). Anycubic attributes most leveling problems to loosened parts.
- Check the probing and offset switch area for dust (a community-reported fix for the Kobra 2 family; see [Anycubic Kobra 2 leveling issues fix](https://store.anycubic.com/blogs/3d-printing-guides/anycubic-kobra-2-leveling-issues-fix)).
- Record the problem. If a part has failed, the printer may need a support ticket with Anycubic.

## Afterwards

Record anything you found, what you did about it, and whether follow-up is needed. If the printer is not safe to use, tag it out of service: see **Shop Safety: Tagging a Tool Out of Service and Reporting It**.

# Materials

Which materials are safe for the laser and other machines, and which are prohibited.

# Laser-Safe and Prohibited Materials

Some materials are perfectly safe to laser. Others release toxic or corrosive gases, damage the machine, or catch fire easily. **If you cannot identify a material, do not put it in the laser.**

<p class="callout warning">To be confirmed: the approved materials list for WMI's laser. What a laser can cut depends on its type and power, so check with a trainer before cutting anything not on that list.</p>

## Never laser these

| Material | Why |
|---|---|
| **PVC and vinyl** (including vinyl sheet, many faux leathers, some foam boards and records) | Releases chlorine gas, which is toxic and corrodes the machine. |
| **Anything containing chlorine** | Same reason as PVC. |
| **Polycarbonate (Lexan)** | Catches fire and discolors rather than cutting cleanly. |
| **ABS** | Melts rather than cuts and gives off harmful fumes. |
| **Fiberglass and carbon fiber** | The resins give off harmful fumes. |
| **Coated or mirrored materials you cannot identify** | Coatings may contain any of the above. |

## Usually safe, if the machine is set up for it

These are commonly laser-cut or engraved. Ask your trainer which ones apply to our machine and what settings to use.

- Natural wood and plywood
- Paper and cardboard
- Cast acrylic
- Vegetable-tanned leather
- Natural fabrics such as cotton and felt

## Whatever the material

- Never leave the laser unattended. See **Digital Fabrication: Laser Cutter**.
- Make sure the exhaust or filtration is running. See **Shop Safety: Air Quality**.